a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2150305 -1 a fine crimp height adjust mechanical pneumatic feed 2119950-1 2119792-2 - 2119641-1 - 2063440-1 servo latch plate 2119951-1 1901697-1 8- 2150305 -5 - - 2168400-7 (quantity 2) smart applicator 2161326-1 - 8- 2150305 -4 - - - 2150305 -2 a fine crimp height adjust pneumatic mechanical feed 2119949-1 2063961-1 5-18022-5 2119653-1 - - servo latch plate 2119951-1 1901697-1 8- 2150305 -5 - - 2168400-7 (quantity 2) smart applicator 2161326-1 - 8- 2150305 -4 - - - 2150305 -5 a fine crimp height adjust servo latch plate mechanical feed 2119949-1 2063961-1 5-18022-5 2119653-1 - - pneumatic feed 2119950-1 2119792-2 - 2119641-1 - 2063440-1 2150305 -6 a non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2150305 -7 a fine crimp height adjust none - - - - - - - 7- 2150305 -7 a crimp tooling kit - - - - - - - - set up gauge 2119599-2 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) item no description part no -1 -2 -5 -6 -7 -77 1 crimper, wire premium 456407-7 1 1 1 1 1 1 1 2 - - 1 - - - - - - 3 - - 1 - - - - - - 4 - - 1 - - - - - - 5 spacer 4-240641-1 1 1 1 1 1 1 - 6 - - 1 - - - - - - 7 blade, slug 8-240651-7 1 1 1 1 1 1 - 8 anvil, combination, end feed 1803002-2 1 1 1 1 1 1 1 9 plate, front shear 240642-1 1 1 1 1 1 1 - 10 spacer, shear plate 1-240645-1 2 2 2 2 2 2 - 11 plate, rear shear 240644-1 1 1 1 1 1 1 - 13 spacer,hold-down 1752360-1 1 1 1 1 1 1 - 17 scr, bhsc, rohs (m6 x 12) 1-2079383-1 4 4 4 4 4 4 - 18 strip guide, front 1901695-7 1 1 1 1 1 1 - 19 strip guide, rear 1901696-7 1 1 1 1 1 1 - 20 drag 1752373-4 1 1 1 1 1 1 - 22 spring, compression 2-22281-3 2 2 2 2 2 2 - 24 plate, strip guide 1752371-1 1 1 1 1 1 1 - 25 stud, threaded 1320906-1 2 2 2 2 2 2 - 27 stripper (machining) 240639-1 1 1 1 1 1 1 - 29 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 2 2 2 2 2 2 - 31 scr, skt hd cap, rohs, m4 x 20 2168083-9 2 2 2 2 2 2 - 33 washer, flat, reg m4 1-18028-2 8 8 8 8 8 8 - 35 bolt, adjustment 2119092-1 1 1 1 1 - 1 - 37 fa head, atlantic style 2119085-1 1 1 1 1 1 1 - 38 ram washer, precision 2119644-2 1 1 1 1 1 1 - 39 applicator shim pack 2119957-1 1 1 1 1 - 1 - 40 disc, numbered fa wire adjustment 2119645-1 1 1 1 1 - 1 - 41 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 1 1 - 44 ram,amp style, end feed 2119369-1 1 1 1 1 - 1 - 46 applicator basic assembly, ef 2119655-5 1 1 1 1 1 1 - 47 feed cam, post feed 2119653-1 1 1 - - - - - 48 feed cam, pre feed 2119652-1 1 1 - - - - - 49 scr, skt hd cap m4 x 6.0 18023-9 3 2 1 - - - - 50 standoff,hold-down 4-1752354-1 1 1 1 1 1 1 - 51 pawl, ef, air 2119792-2 1 - 1 - - - - 52 nut, hex, reg, rohs, m3.5 1-5018030-0 1 1 1 1 1 1 - 53 nut, lock, hex, torque (m4) 986965-8 2 2 2 2 2 2 - 54 nut, hex, reg, rohs, m3 5018030-1 2 2 2 2 2 2 - 55 nut, hex, reg, rohs, m4 5018030-2 2 2 2 2 2 2 - 56 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 2 2 2 2 2 2 - 57 shcs, low head, rohs, m4 x 8 2168400-4 4 4 4 4 4 4 - 58 feed finger 2063961-1 1 1 - - - - - 59 scr, hex hd cap, m4 x 6.0 5-18022-5 1 1 - - - - - 60 scr, bhsc, rohs (m4 x 8) 2079383-4 1 1 1 1 1 1 - 62 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 3 - 3 - 63 limiter, adjustment bolt 2119793-1 1 1 1 1 - 1 - 65 holddown, terminal 1901681-5 1 1 1 1 1 1 - 66 screw, drive, rh, rohs 2168078-1 2 2 2 2 2 2 - 67 tag,identification 2119740-1 1 1 1 - - 1 - 70 scr, set, flt point m3 x 10.0 2-18032-2 2 2 2 2 2 2 - 71 documentation package 2119956-2 1 1 1 1 1 1 - 82 spacer, crimper 455888-5 1 1 1 1 1 1 - 133 servo feed latch asm 1633743-1 1 - - 1 1 - - 135 memory chip, programmed see note 4 1 - - ref ref - - 137 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - 1 - - - - 163 spring, feed finger 240638-1 1 - 1 - - - - 164 counter, magnetic 994970-2 1 ref ref ref ref ref - 166 magnet, rare earth high energy 994969-1 1 1 1 1 1 1 - 172 ring, retain, extern, 3/16 crescent 21045-3 2 - 2 - - - - 174 guide pin,holddown 1901680-2 1 1 1 1 1 1 - 175 guide pin,holddown 1752353-2 1 1 1 1 1 1 - 176 spring, compression 8-22280-7 1 1 1 1 1 1 - 177 pin, slotted spring 3.0 x 14.0 6-993111-6 1 1 1 1 1 1 - 183 feed finger assembly,ef 1901697-1 1 - - ref ref - - 213 tag,identification 2119740-2 1 - - 1 1 - - 238 air feed module 2063440-1 1 - 1 - - - - 239 mechanical feed assembly 2119580-1 1 1 - - - - - 240 shcs, low head, rohs, m5 x 10 2168400-7 2 - - 2 2 - - 245 ram, amp style, end feed, non-adjust 2119759-1 1 - - - 1 - - 246 spring, compression 1-22279-3 1 1 1 1 - 1 - 247 detent pin 2119798-1 1 1 1 1 - 1 - 248 feed cam, air feed 2119641-1 1 - 1 - - - - item no description part no -1 -2 -5 -6 -7 -77 249 bushing, lch5-12, misumi 2079988-1 1 - 1 - - - - 250 push rod, air feed 2119640-1 1 - 1 - - - - 252 o-ring, .676 id, .070 dia. mat. 8-21084-0 1 1 1 1 - 1 - 260 applicator shim pack 2119957-2 1 - - - 1 - - terminal data: te terminal te crimp specification terminal name: terminal,spade wire strip length insulation diameter range .186-.201 in [4.72-5.11 mm] - terminal application specification 114-2084 - - - - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 40608 c1__dwg_pn_1_1 160036-2 c1__dwg_pn_2_1 160167-2 c1__dwg_pn_3_1 160332-2 c1__dwg_pn_4_1 41879 c1__dwg_pn_1_2 160061-2 c1__dwg_pn_2_2 160167-3 c1__dwg_pn_3_2 160036-1 c1__dwg_pn_1_3 160167-1 c1__dwg_pn_2_3 160332-1 c1__dwg_pn_3_3 crimp height reference setting 6.3 w1__fa_setting_1 8.0 w1__fa_setting_2 8.8 w1__fa_setting_3 9.6 w1__fa_setting_4 wire size crimp height mm [inch] 16 awg w1__dwg_wgauge_1 1.70+/-0.05 [.067+/-.002] w1__dwg_crimp_ht_1 18 awg w1__dwg_wgauge_2 1.55+/-0.05 [.061+/-.002] w1__dwg_crimp_ht_2 20 awg w1__dwg_wgauge_3 1.47+/-0.05 [.058+/-.002] w1__dwg_crimp_ht_3 22 awg w1__dwg_wgauge_4 1.40+/-0.05 [.055+/-.002] w1__dwg_crimp_ht_4 applicator data crimp size type wire 2.54 mm [.100] f insul - - applicator instructions 408-10390 *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 3 & 4 are not required for atlantic version
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 18.20 [ 0.717 ] atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) holddown set-up 47 49 feed type 48 49 49 248 239 250 249 137 163 172 135 240 133 cam positions sheets 3 & 4 are not required for atlantic version 238 183 44 245 50 ref ref 5 7 10 11 13 17 20 22 24 25 27 29 31 33 35 37 38 39 40 41 44 46 50 52 70 53 54 55 56 57 60 62 63 65 66 67 82 166 174 175 176 177 213 245 246 247 252 260 8 a 33 33 ref 164 9 18 19 1 59 58 51
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. set up gauge 2119599-2 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2150305 -1 a fine crimp height adjust mechanical pneumatic feed 2119950-1 2119792-2 - 2119641-2 - 2063440-1 servo latch plate 2119951-1 1901697-1 8- 2150305 -5 - - 2168400-7 (quantity 2) smart applicator 2161326-1 - 8- 2150305 -4 - - - 2- 2150305 -2 a fine crimp height adjust pneumatic mechanical feed 2119949-1 2063961-1 5-18022-5 2119653-2 - - servo latch plate 2119951-1 1901697-1 8- 2150305 -5 - - 2168400-7 (quantity 2) smart applicator 2161326-1 - 8- 2150305 -4 - - - 2- 2150305 -5 a fine crimp height adjust servo latch plate mechanical feed 2119949-1 2063961-1 5-18022-5 2119653-2 - - pneumatic feed 2119950-1 2119792-2 - 2119641-2 - 2063440-1 2- 2150305 -7 a fine crimp height adjust none - - - - - - - 7- 2150305 -7 a crimp tooling kit - - - - - - - - item no description part no -21 -22 -25 -27 -77 1 crimper, wire premium 456407-7 1 1 1 1 1 1 2 - - 1 - - - - - 3 - - 1 - - - - - 4 - - 1 - - - - - 5 spacer 4-240641-1 1 1 1 1 1 - 6 - - 1 - - - - - 7 blade, slug 8-240651-7 1 1 1 1 1 - 8 anvil, combination, end feed 1803002-2 1 1 1 1 1 1 9 plate, front shear 240642-1 1 1 1 1 1 - 10 spacer, shear plate 1-240645-1 2 2 2 2 2 - 11 plate, rear shear 240644-1 1 1 1 1 1 - 13 spacer,hold-down 1752360-1 1 1 1 1 1 - 18 strip guide, front 1901695-7 1 1 1 1 1 - 19 strip guide, rear 1901696-7 1 1 1 1 1 - 20 drag 1752373-4 1 1 1 1 1 - 22 spring, compression 2-22281-3 2 2 2 2 2 - 24 plate, strip guide 1752371-1 1 1 1 1 1 - 25 stud, threaded 1320906-1 2 2 2 2 2 - 27 stripper (machining) 240639-1 1 1 1 1 1 - 29 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 2 2 2 2 2 - 31 scr, skt hd cap, rohs, m4 x 20 2168083-9 2 2 2 2 2 - 33 washer, flat, reg m4 1-18028-2 8 8 8 8 8 - 38 ram washer, precision 2119644-2 1 1 1 1 1 - 39 applicator shim pack 2119957-1 1 1 1 1 1 - 40 disc, numbered fa wire adjustment 2119645-1 1 1 1 1 1 - 41 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 1 - 48 feed cam, pre feed 2119652-1 1 1 - - - - 49 scr, skt hd cap m4 x 6.0 18023-9 3 2 1 - - - 50 standoff,hold-down 4-1752354-1 1 1 1 1 1 - 51 pawl, ef, air 2119792-2 1 - 1 - - - 52 nut, hex, reg, rohs, m3.5 1-5018030-0 1 1 1 1 1 - 53 nut, lock, hex, torque (m4) 986965-8 2 2 2 2 2 - 54 nut, hex, reg, rohs, m3 5018030-1 2 2 2 2 2 - 55 nut, hex, reg, rohs, m4 5018030-2 2 2 2 2 2 - 56 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 2 2 2 2 2 - 57 shcs, low head, rohs, m4 x 8 2168400-4 4 4 4 4 4 - 58 feed finger 2063961-1 1 1 - - - - 59 scr, hex hd cap, m4 x 6.0 5-18022-5 1 1 - - - - 62 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 3 3 - 63 limiter, adjustment bolt 2119793-1 1 1 1 1 1 - 65 holddown, terminal 1901681-5 1 1 1 1 1 - 66 screw, drive, rh, rohs 2168078-1 2 2 2 2 2 - 67 tag,identification 2119740-1 1 1 1 - 1 - 70 scr, set, flt point m3 x 10.0 2-18032-2 2 2 2 2 2 - 71 documentation package 2119956-2 1 1 1 1 1 - 82 spacer, crimper 455888-5 1 1 1 1 1 - 133 servo feed latch asm 1633743-1 1 - - 1 - - 135 memory chip, programmed see note 4 1 - - ref - - 137 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - 1 - - - 139 bolt, adjustment 2119092-2 1 1 1 1 1 - 140 ram, asian style, end feed 2119651-1 1 1 1 1 1 - 141 applicator basic assembly, ef 2119655-6 1 1 1 1 1 - 142 feed cam, post feed 2119653-2 1 1 - - - - 144 scr, bhsc, rohs (m4 x 16) 2079383-8 1 1 1 1 1 - 145 detent pin 2119798-2 1 1 1 1 1 - 152 feed cam, air feed 2119641-2 1 - 1 - - - 153 o-ring, .801 id, .070 dia. mat. 8-21084-1 1 1 1 1 1 - 163 spring, feed finger 240638-1 1 - 1 - - - 164 counter, magnetic 994970-2 1 ref ref ref ref - 166 magnet, rare earth high energy 994969-1 1 1 1 1 1 - 172 ring, retain, extern, 3/16 crescent 21045-3 2 - 2 - - - 174 guide pin,holddown 1901680-2 1 1 1 1 1 - 175 guide pin,holddown 1752353-2 1 1 1 1 1 - 176 spring, compression 8-22280-7 1 1 1 1 1 - 177 pin, slotted spring 3.0 x 14.0 6-993111-6 1 1 1 1 1 - 183 feed finger assembly,ef 1901697-1 1 - - ref - - 186 scr, bhsc, rohs (m6 x 20) 2079383-9 4 4 4 4 4 - 213 tag,identification 2119740-2 1 - - 1 - - 238 air feed module 2063440-1 1 - 1 - - - 239 mechanical feed assembly 2119580-1 1 1 - - - - 240 shcs, low head, rohs, m5 x 10 2168400-7 2 - - 2 - - 246 spring, compression 1-22279-3 1 1 1 1 1 - 249 bushing, lch5-12, misumi 2079988-1 1 - 1 - - - item no description part no -21 -22 -25 -27 -77 250 push rod, air feed 2119640-1 1 - 1 - - - 251 fine adjust head asm, pacific style 2119782-1 1 1 1 1 1 - terminal data: te terminal te crimp specification terminal name: terminal,spade wire strip length insulation diameter range .186-.201 in [4.72-5.11 mm] - terminal application specification 114-2084 - - - - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 40608 c1__dwg_pn_1_1 160036-2 c1__dwg_pn_2_1 160167-2 c1__dwg_pn_3_1 160332-2 c1__dwg_pn_4_1 41879 c1__dwg_pn_1_2 160061-2 c1__dwg_pn_2_2 160167-3 c1__dwg_pn_3_2 160036-1 c1__dwg_pn_1_3 160167-1 c1__dwg_pn_2_3 160332-1 c1__dwg_pn_3_3 wire size crimp height mm [inch] 16 awg w1__dwg_wgauge_1 1.70+/-0.05 [.067+/-.002] w1__dwg_crimp_ht_1 18 awg w1__dwg_wgauge_2 1.55+/-0.05 [.061+/-.002] w1__dwg_crimp_ht_2 20 awg w1__dwg_wgauge_3 1.47+/-0.05 [.058+/-.002] w1__dwg_crimp_ht_3 22 awg w1__dwg_wgauge_4 1.40+/-0.05 [.055+/-.002] w1__dwg_crimp_ht_4 crimp height reference setting 6.3 w1__fa_setting_1 8.0 w1__fa_setting_2 8.8 w1__fa_setting_3 9.6 w1__fa_setting_4 applicator data crimp size type wire 2.54 mm [.100] f insul - - applicator instructions 408-10390 *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 1 & 2 are not required for pacific version
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 18.20 [ 0.717 ] pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) 142 49 feed type 48 49 49 152 239 250 249 238 137 163 172 135 240 133 cam positions sheets 1 & 2 are not required for pacific version holddown set-up a 183 ref 141 50 ref ref 5 7 8 10 11 13 186 20 22 24 25 27 29 31 33 38 39 40 41 50 52 70 53 54 55 56 57 144 62 63 65 66 67 82 139 140 141 145 153 166 174 175 176 177 213 246 251 33 33 164 9 18 19 1 58 59 51
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